Colour Band Range Leaflet0 pages
IT® LTD
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Having damping and thermal conductivity, with high strength and resistance to wear
characteristics, Cast Iron is a material that is used extensively for mass produced components
which all require machining. The SOMTA white band range of taps and drills has
been designed to suit this demand.
WHITE BAND TAP CHARACTERISTICS
Material Types - Designed for highly abrasive materials such as Cast Iron and reinforced plastics
Flutes - Increased number of flutes reduces torque and increases tap life.
WHITE BAND CHARACTERISTICS (FOR BOTH TAP AND DRILL)
Material Properties - Used to tap materials with hardness up to 300HB, tensile strength
up to 10OON/mm2.
Surface Finish - TiAIN coating (standard) increases surface hardness of the tool to
around 87HRC with an excellent hot hardness working temperature and high
oxidation temperature making it suitable for dry machining.
WHITE BAND DRILL CHARACTERISTICS
FLUTE - Slow helix, parabolic flute designed with reinforced web for high
rigidity under extreme conditions.
POINT - The double angled "DX" point, 118°/ 70° minimizes wear on
the outer corners of the drill point in highly abrasive materials
such as Cast Iron and Reinforced Plastics. The point is web
thinned for easier penetration.
Green Band
The machinability of different steels is just as varied as their properties. Soft-tough construction
steels place completely different demands on the tools, and the green band combination
of taps and drills has been perfected for this range of steels.
GREEN BAND TAP CHARACTERISTICS
• HSSE - Vanadium content for toughness.
• Thread and flute configuration design for free cutting and structural steels in the general
purpose range of medium tensile strengths.
GREEN BAND CHARACTERISTICS (FOR BOTH TAP AND DRILL)
• Material Properties - Used to machine materials with hardness up to 250HB, tensile
strength up to 900N/mm2.
• Surface Finish - TiN Coating (standard) increases surface hardness of the tool
to around 85HRC with excellent resistance to abrasion and cold welding.
GREEN BAND DRILL CHARACTERISTICS
FLUTE - 33° helix, open profile designed with reinforced web for
high rigidity under extreme conditions
POINT - The 1 30° SPLIT POINT provides self centering and easier
penetration.
Drilling based on Jobber drill lengths
For deep hole drilling reduce speeds by
GENERAL MACHINING GUIDE
3 x Drill diameter | 10% |
4 x Drill diameter | 20% |
5 x Drill diameter | 30% |
More than 6 x Drill diameter | 40% |
Tool Material | TAPPING | DRILLING | ||||||||||
MACHINED | HARDNESS | HARDNESS | Cutting speed | Cutting speed | Feed Rate for Diameters | |||||||
MATERIALS | Brinell | N/mmz | Metres/min | Metres/min | 3mm | 5mm | 6mm | 8mm | 10mm | 12mm | 16mm | 20mm |
CAST IRONS | ||||||||||||
Plain Grey Irons Plain 'SG' Iron Alloy 'SG' Iron Nickel Hard | <150 <250 >250 | 541N/mm2 BBINImnf ^IN/mm2 | 16-30 12-20 07-14 | 3545 23-35 15-28 | 0.120 0.062 0.062 | 0.150 0.080 0.080 | 0.170 0.095 0.095 | 0.220 0.120 0.120 | 0.260 0.140 0.140 | 0.280 0.150 0.150 | 0.320 0.160 0.160 | 0.360 0.210 0.210 |
Drilling based on Jobber drill lengths
For deep hole drilling reduce speeds by
GENERAL MACHINING GUIDE
3 x Drill diameter | 10% |
4 x Drill diameter | 20% |
5 x Drill diameter | 30% |
More than 6 x Drill diameter | 40% |
Tool Material
TAPPING
DRILLING
MACHINED | HARDNESS | HARDNESS | Cutting speed | Cutting speed | Feed Rate for Diameters | |||||||
MATERIALS | Brinell | N/mmz | Metres/min | Metres/min | 3mm | 5mm | 6mm | 8mm | 10mm | 12mm | 16mm | 20mm |
CARBON ALLOY STEELS | ||||||||||||
Free Cutting Mild Steel Low Carbon Steel Medium Carbon Steel | <120 <200 <250 | 420N/mm2 7581^^ SeiN/mm2 | 20-45 18-40 14-25 | 4050 30-40 25-35 | 0.120 0.085 0.062 | 0.150 0.110 0.080 | 0.170 0.120 0.095 | 0.220 0.160 0.120 | 0.260 0.190 0.140 | 0.280 0.200 0.150 | 0.320 0.240 0.160 | 0.360 0.280 0.210 |
SOMTA PRODUCT CODES: TAPS: 578, 579 DRILLS: IW6
SOMTA PRODUCT CODES: TAPS: 561, 562, 563, 566, 567, 568 DRILLS: IG7
Manufacturers & Suppliers
of Drills, Reamers, End Mills,
Bore Cutters, Taps & Dies,
Toolbits, Solid Carbide Tooling,
Carbide Insert Tooling,
Custom Tools and
Surface Coatings
www.somta.co.za
ilk
Head Office and Surface Coating Division
Somta House, 290-294 Moses Mabhida (Edendale) Road
Pietermaritzburg, 3201
Private Bag X401, Pietermaritzburg, 3200
South Africa
Tel: Factory: +27 33 355 6600
Fax: Factory: +27 33 394 0564
Tel: Sales: +27 11 390 8700 (Local)
Fax: Sales: +27 11 397 6720/1 (Local)
Tel: Sales: +27 33 355 6600 (Exports)
Fax: Sales: +27 33 394 7509 (Exports)
Email: exports@somta.co.za
Technical Information:
Email: tech@somta.co.za
Toll Free Number: 0800 331 399
Gauteng Sales Office
43 Bisset Road, Hughes Ext. 7, Boksburg, 1 459
P.O.Box 14212, Witfield, 1 467
South Africa
Tel: +27 11 390 8700
Fax: +27 11 397 6720/1
Sharecall: 086 010 4367
Email: jhbsales@somta.co.za
cerlikon
balzers
SOMTA
yvorid Class Cutting Tools -
SABS
COLOUR BAND
RANGE
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