US Catalogue BAUER B2010 Energy Efficient Geared Motors0 pages
The Standards at a glance
The Gear Motor Academy
http://academy.bauergears.com
Disassembly
and Assembly
ATEX
Application
Drive
engineering
Basic
Training
I N D U S T R I A L
M O T I O N
Contents
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Introduction of the current Danfoss Bauer geared motor range
and dimensioning of the service factor during gearbox selection
Impact of radial forces on the dimensioning of geared motors
of the IP - Enclosures
Basics for the calculation and selection of geared motors
Selection of geared motors for frequency inverter duty
• Introduction to technical mechanics and physics
formula
• Derivation of drive
• Calculation of differing machines
(Controlled drives, Non-controlled drives, Travel drives, Hoists, Chain conveyors, Roller conveyors, Turntable, Belt conveyors)
June 2011
January 2015
All Customer Service phone numbers shown in bold
Couplings
Electromagnetic
Clutches and Brakes
Heavy Duty
Clutches and Brakes
Ameridrives Couplings
Warner Electric
Wichita Clutch
Bauer Gear Motor GmbH
Mill Spindles, Ameriex,
Ameridisc
Electromagnetic Clutches
and Brakes
Pneumatic Clutches and Brakes
Erie, PA - USA
1-814-480-5000
New Hartford, CT - USA
1-800-825-6544
Eberhard-Bauer-Strasse 36-60
73734 Esslingen - Germany
+49 711 3518 0
+49 711 3518 381 (Fax)
Gear Couplings
For application assistance:
1-800-825-9050
San Marcos, TX - USA
1-800-458-0887
Bibby T
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Design and functionality of 3 phase, Pole changing, DC, Synchronous and Servo motors
Design and functionality of frequency inverters and their control
Difference between mains and inverter duty
Industry sector solutions from Danfoss Bauer (ATEX, Aseptic, Monorail, BasicMetal)
to the geared motors)
Industry sectors and their design (Ambient conditions, Service factors,
• Explosion protection in general
• EC-Guidelines 94/9/EG and 1999/92/EG
• Explosion protection types for gas explosion protection according to EN 60079 and dust explosion protection according to
EN 61241
• Selection of motors, gearboxes and extras
• What has to be observed regarding gearbox service factors
• Notes on service and maintenance of Danfoss Bauer geared motors
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Professional disassembly and assembly of gearbox, motor, brake and backstop
Composition of Danfoss Bauer brakes
Mounting position and speed change
Lubricant quantities
Service and maintenance - procedures
Spare part and repair logistics
Topic
Contents
Disc, Gear, Grid Couplings,
Overload Clutches
Dewsbury, England
+44 (0) 1924 460801
Boksburg, South Africa
+27 11 918 4270
TB Wood’s
Elastomeric Couplings
Chambersburg, PA - USA
1-888-829-6637– Press #5
For application assistance:
1-888-829-6637 – Press #7
General Purpose
Disc Couplings
San Marcos, TX - USA
1-888-449-9439
Ameridrives Power
Transmission
Precision Electric Coils and
Electromagnetic Clutches and
Brakes
T
ex Limited
Caliper Brakes and Thrusters
Twickenham, England
+44 (0) 20 8894 1161
Columbia City, IN - USA
1-260-244-6183
Industrial Clutch
Matrix International
Waukesha, WI - USA
1-262-547-3357
Electromagnetic Clutches
and Brakes, Pressure Operated
Clutches and Brakes
Brechin, Scotland
+44 (0) 1356 602000
New Hartford, CT - USA
1-800-825-6544
Inertia Dynamics
Spring Set Brakes;
Power On and Wrap Spring
Clutch/Brakes
New Hartford, CT - USA
1-800-800-6445
Pneumatic and Oil Immersed
Clutches and Brakes
Gearing
Boston Gear
Enclosed and Open Gearing,
Electrical and Mechanical
P.T. Components
Charlotte, NC - USA
1-800-825-6544
For application assistance:
1-800-816-5608
Bauer Gear Motor
Energy
• Maintenance plays an ever increasing role in the total costing structure of a company. For this reason the
Hygiene Symposium concentrates on the following topics:
• Total Productive Maintenance: Increasing Productivity through Maintenance
• So cheap doesn’t become expensive: Optimising the total costs for maintenance of machines and plants
• Effect of lubrication on geared motors
• Globalisation of Service – a Challenge?
Bauer Gear Motor
Catalog Edition 03/2012
www.bauergears.com
June 2011
Bauer Gear Motor s.r.o
Tovarenskå 49
953 01 Zlate Moravce - Slovakia
+65 6487 4464
+65 6487 6674 (Fax)
CANADA
Regulation
CSA
Efficiency Class NEMA Premium (cf. IE3)
Start Date
January 2011
Bauer Gear Motor
Limited
MEXICO
Regulation
NOM 016
Efficiency Class MEPS
Start Date
since 2004
Nat Lane Business Park
Winsford, Cheshire
CW7 3BS - United Kingdom
+44 1606 868600
+44 1606 868603 (Fax)
BRASIL
Regulation
NBR 17094
Efficiency Class Alto Redimento (cf. IE2)
Start Date
December 2009
Yrittajankuja 3
01800 Klaukkala - Finland
+358 207 189 700
+358 207 189 701 (Fax)
Bauer Gear Motor LLC
Formsprag Clutch
Overrunning Clutches
and Holdbacks
Nuttall Gear and
Delroyd Worm Gear
Warren, MI - USA
1-800-348-0881– Press #1
Worm Gear and
Helical Speed Reducers
For application assistance:
1-800-348-0881 – Press #2
640/2009/EG
640/2009/EG
IE2, IE3
IE2, IE3
2011, 2015, 2017
2011, 2015, 2017
KOREA*
Regulation
KS C 4202
Efficiency Class EFF1
Start Date
January 2010
(cf. IE2)
AUSTRALIA
Regulation
AS/NZS 1359.5
Efficiency Class MEPS
Start Date
since 2006
(cf. IE2)
* Direct sales to end users is allowed. A re-sale within the country to a third
party is only allowed when the minimum e ciency level IE2 is fullled. Every
trader, partner or customer must register the motors under their respective name.
Legend
www.bauergears.com
Green Bay, WI - USA
1-920-593-2444
EUROPE
EUROPE
Regulation
Regulation
Efficiency Class
Efficiency Class
Start Date
Start Date
(cf. IE2)
Bauer Gear Motor
Finland Oy Ab
Esslingen, Germany
+49 (711) 3518-0
Overrunning Clutches
CHINA
Regulation
GB 18613
Efficiency Class Grade 2
Start Date
June 2011
(cf. IE2)
www.bauergears.com
Geared Motors
Universal Joints, Drive Shafts,
Mill Gear Couplings
RUSSIA
Regulation
GOST R
Efficiency Class n.A.
Start Date
n.A.
USA
Regulation
NEMA-EISAct
Efficiency Class NEMA Premium (cf. IE3)
Start Date
December 2010
www.bauergears.com
Ef ency requirements
are valid for geared
motors and solo motors
requirements are valid
only for solo motors
Niagara Falls, NY - USA
1-716-298-4100
Precision Couplings
and Air Motors
Hertford, England
+44 (0) 1992 501900
Chambersburg, PA - USA
1-800-829-6637
Linear Products
Warner Linear
Linear Actuators
Belvidere, IL - USA
1-800-825-6544
For application assistance:
1-800-825-9050
St Barthelemy d’Anjou, France
+33 (0) 2 41 21 24 24
Marland Clutch
Roller Ramp and Sprag Type
Overrunning Clutches
and Backstops
31 Schoolhouse Rd.
Somerset NJ 08873-1212 - USA
+1 732 469 8770
+1 732 469 8773 (Fax)
www.bauergears.com
Exceptions to regulation (EC) no. 640/2009/EC of 22 July 2009:
Belted Drives and Sheaves
TB Wood’s
South Beloit, IL - USA
1-800-216-3515
Belted Drives
Stieber Clutch
For application assistance:
1-888-829-6637 – Press #7
Overrunning Clutches
and Holdbacks
Heidelberg, Germany
+49 (0) 6221 30 47 0
Chambersburg, PA - USA
1-888-829-6637 – Press #5
Catalog Edition 03/2012
• The environmental handling of energy and other resources is becoming more and more important.
For this reason the Energy Symposium concentrates on the following topics:
• Total Cost of Ownership (TCO) - Considering Total Costs in Drive Technology
•
and Standards - Using the possible savings through consistent implementation of the new regulations
increase by means of correct selection
• Motor Technologies • Power Electronics and the World of the Revolutionary Motor
Service
• The continually growing requirements on the food & beverage industry result in higher hygiene and process safety.
For this reason the Hygiene Symposium concentrates on the following topics:
• Hygiene requirements on production plants in the food & beverage industry
• General explanations to the new guidelines for the food & beverage industry
• Inactivation of suspended microorganisms and
on surfaces
• Why paint coatings and not always stainless steel for surfaces?
P7112BGM_0312_Umschlag_ML_A4.indd 2-5
ex
St Barthelemy d’Anjou, France
+33 (0) 2 41 21 24 24
Wichita Falls, TX - USA
1-800-964-3262
Bedford, England
+44 (0) 1234 350311
Huco Dynatork
http://forum.bauergears.com
Hygiene
A L T R A
Altra Industrial Motion
Engineered
Bearing Assemblies
Kilian Manufacturing
Engineered Bearing Assemblies
Syracuse, NY - USA
1-315-432-0700
www.bauergears.com
31 Schoolhouse Road
Somerset, NJ 08873 - USA
Phone: 732-469-8770
Fax: 732-469-8773
P-7133-BGM 03/12
5/22/12 10:28 AM
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