Motoman ArcWorld III-1000 Welding Solution0 pages

SOLUTIONS IN MOTION®
OPTIONAL ROLL-UP DOOR
ArcWorld III-1000 n ArcWorld III-1200
The ArcWorld® III-1000 is a fully integrated, pre-engineered robotic arc welding solution with a high-speed, servo-controlled indexing turntable (2 sec. index). These single robot (AWIII-1000) or dual robot (AWIII-1200) workcells are designed to meet high-volume production for small- to medium-size parts that can be welded from a single side. The servo-controlled positioner can be configured to provide higher payload (1,000 kg/2,205 lb) or support a larger diameter (1,829 mm/72") table top.
The AWIII-1000 series features the high-speed MA1400 arc welding robot; DX100 controller; integrated welding package; MSR-500 servo-controlled indexing rotary part positioner; operator station; and total safety environment – all the automation required for robotic arc welding.
Easy Setup
n Forklift pockets on common equipment base and preassembled fencing make installation quick and easy.
n Twist-lock connectors are included
on all interconnecting cables. Cables are terminated when shipped.
n Fits conveniently in a 110" high trailer.
n Sliding interlocked doors on each side provide easy programming access.
“Master Arc” Welding Robots
n Available with one or two MA1400 “Master Arc” welding robots. Dual-robot configurations double productivity.
n MA1400 features a 3 kg (6.6 lb) payload, 1,434 mm ( 56.5")
reach and ±0.08 mm (0.003") repeatability.
n Unique, integrated torch cable design of the MA1400 robot eliminates cable interference. This makes programming easier
and reduces wear and associated
cable maintenance downtime.
n MA1400 robots are backed by the industry’s only two-year torch cable warranty.
HyperProductivity®
n Combining Motoman’s advanced
technology and products –
including multiple robot controllers,
super high-speed positioners, leading-edge process technology, and the fastest robots in the industry – achieve extraordinary production and quality results.
DX100 Controller
n Windows® CE programming pendant with color touch screen,
fast processing, easy-to-use INFORM III programming language and robust PC architecture.
n Menu-driven arc welding software including graphic diagram of weld parameter settings.
n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards.
Part Positioner: MSR-500
n 500-kg (1,102.5 lb) payload,
high-speed, servo-driven two-position rotary turntable.
n Less than 2.0-second sweep time (fully loaded) Robot idle time is minimal and part throughput is increased.
n Table top has a center through-hole for utilities and a low-inertia H-style framework.
n 1,524 mm (60") turning diameter;
divided by a protective arc screen that allows the operator to safely load and unload parts from one location outside the robot work envelope while the robot welds inside the cell.
n Designed to accommodate single or multiple fixture part runs. Fixtures are easily located on the table using dowel pins. Fixture plates are available as an option.
n Protective arc screen allows operator to safely load and unload parts outside the robot work envelope.
n Higher capacity, 1,000 kg payload part positioner available (MSR-1000).
ARM YOURSELF
…with an ArcWorld III-1000. A cost-effective, low-risk solution that yields HyperProductivity – simply the highest quality and output results from robotic arc welding.ArcWorld 1000ArcWorld III-1000
HIGHLIGHTS
TOP 3 REASONS TO BUY!
n AWIII-1000/1200 provides
maximum productivity with a simple turntable configuration.
n Ideal ergonomics with single
load/unload point for operator.
n Servo-controlled positioner can provide higher payload or support larger turntable.
DUAL PRODUCTIVITYwith DX100 Controller