Motoman ArcWorld IV-4000 Welding Solution0 pages

ArcWorld IV-4000 n ArcWorld IV-4200
The ArcWorld IV-4000 is a high-performance, pre-engineered workcell with a double-ended headstock/tailstock positioner. These single robot (AWIV-4000) or dual robot (AWIV-4200) workcells are designed for welding small- to medium-size parts at medium to high volumes.
AWIV-4000 series models feature the high-speed MA1400 arc welding robot; a high-speed,
servo-driven, 3-axis reciprocating positioner; DX100 controller with menu-driven arc welding application software; integrated welding package; operator interface; and total safety environment – all the automation required for robotic arc welding.
Easy Setup
n Common equipment base provides
easy location of controllers, power sources and auxiliary equipment.
n Twist-lock connectors are included
on all interconnecting cables.
n Sliding interlocked door in rear of cell provides easy programming access.
HyperProductivity
n By combining Motoman's advanced technology and products - including multiple robot control, super high-speed positioners, leading-edge process technology and the fastest robots in the industry – you can achieve extraordinary production and quality results.
High-Speed Robots
n Available with one or two MA1400 “Master” arc welding robots. Dual-robot configurations double productivity.
n Motion speed of the robot axes is up to 40 percent faster due to cutting-edge motor control technology.
n Unique, integrated torch cable design of the MA-series robots eliminates cable interference. This makes programming easier
and reduces wear and associated
cable maintenance downtime.
n MA-series robots are backed by
the industry’s only two-year torch cable warranty.
DX100 Controller
n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture.
n Menu-driven arc welding software including graphic diagram of weld parameter settings.
n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards.
Part Positioners:
MSR2S-500 or MSR2S-750
n 500-kg (1,102.5 lb) payload
n Indexes in less than 3.7 seconds when fully loaded
n Tooling envelope is 2 m in length and 1.3 m in diameter. Optional tooling lengths of 1.5, 2.5 and 3.0 m are available, and custom lengths can be special ordered.
n Turntable provides part positioning on two stations (robot and operator) simultaneously.
n Servo headstocks can be coordinated with the robot, and can also be rotated while indexing to save cycle time.
n Manual jog capability facilitates
part loading/unloading.
n MotoMount™ fixture system
has 41 mm thru-hole for fixture utilities or can be fitted with optional slip rings.
n Angled base provides ideal operator load height while programming height is still good.
n MSR2S-750 provides 750 kg (1,653.75 lb) payload with 5-sec.
index time and 3.0 m span.
Customer Satisfaction
n Motoman is committed to delivering the best customer satisfaction in the robot industry.
n 24-hour technical and field service support, industry-leading warranties and maintenance protection plans.
n Motoman has world-class training facilities and is dedicated to instructing customers in safe, effective programming and operation of their robots.
ARM YOURSELF
…with an ArcWorld IV-4000. A cost-effective, efficient solution to robotically arc weld with high-volume production results…packaged in a complete, low-risk, industry-proven solution.
HIGHLIGHTS
TOP 3 REASONS TO BUY!
n Ideal ergonomics with optimum load and program heights.
n High-speed, high-performance positioner provides part positioning on two stations simultaneously.
n Multiple robots can be coordinated with turning parts to weld tubular parts like exhausts.
MODIFIED SYSTEM WITH 3 ROBOTS AND 2 POSITIONERS
DUAL ROBOTS MAXIMIZE PRODUCTIVITYArcWorld 4000ArcWorld IV-4000SOLUTIONS IN MOTION® with DX100 Controller