2kW/600Vdc Battery Charger with PFC-input for Electric Vehicles0 pages

2000W, Industrial Quality Battery Charger with PFC-input
BCP 2K-E/600 Series
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Electronic Power Factor Correction (PFC)
Rugged, industrial quality
Field-proven design
Cooling by built in fans
Fully protected

The BCP 2K-E/600 is a rugged, industrial quality battery charger with PFC-input. It provides 2kW for charging a 600V external battery bank.
The unit is built with three field proven CAP 275F internal power modules. An output separation diode installed within the unit also allows for
the parallel connection of several units for higher output power. Built-in fans provide sufficient airflow for operation without de-rating in the
specified temperature range. The output is protected against accidental reverse battery connection by a crossbar diode with a user
accessible 600Vdc safety fuse. The battery must also be fused externally, directly at the battery. Full electronic protection, low component
count, large design headroom and the use of components with established reliability result in a high MTBF. The unit is manufactured at our
plant under strict quality control.

SPECIFICATIONS
Input Voltage
240Vac nominal, 47… 63Hz,single phase
190-264Vac operating range
Input Current: 13Arms max.
An optional 90–264Vac operating
range, 47… 63Hz, input current: 27Arms
max. at 90V is also available
Power Factor is better than 0.97 at
full load for the entire input range.
Meets EN61000-3-2 and EN61000-3-12
Consult factory for other voltages

Output Voltages/Currents
600V/3.3A
2000W continuous
Adjustable 520-630V by trimming
potentiometers accessible through
holes on the top cover.
The output is isolated, either
terminal can be grounded
Consult factory for other voltages

Input Protection
Inrush current limiting
Varistor
Internal safety fuse
Lower voltage than the specified
minimum input will not damage
the unit
Input Isolation
2250Vdc input to chassis
4300Vdc input to output,
8mm spacing
1500Vdc output to chassis
Standards
Meets EN60950 and corresponding
UL and CSA standards
EMI
EN55022 Class A with margins
Switching Frequency
50 - 150kHz load dependent

Output Overvoltage Protection
Second regulator loop, completely
stable and independent of main
regulator loop

Indicators
Charger “ON” LED on each internal
module visible through the rear
cooling slots

Efficiency
Min 80% at full load

Alarm Outputs
Not installed on standard version

Operating Temperature
0oC to +50oC for full specification
Wider temperature ranges
available on request

Package/Dimensions (W x H x D)
3U3: 187 x 132 x 407mm
(7.4” x 5.2” x 16”)
Mounting holes are clear

Line/Load Regulation
±1% combined from no load to full
load including built in separation
diode

Battery Temp. Compensation
None
Available as an option

Weight
Approx 6.5 kg (14 lbs)

Dynamic Response
Max 5% voltage deviation for 10%
to 50% load step, with better than
1msec recovery time

Temperature Drift
0.03% per oC over operating
temperature range

Output Separation Diode
Installed internally

Output Ripple/Noise
Better than 1% of output voltage
peak to peak or 0.2% RMS of the
output voltage (20MHz BW)
Overload Protection
Rectangular current limiting
with short circuit protection.
Thermal shut-down with automatic
recovery in case of insufficient
cooling
Crossbar diode with user accessible
safety fuse (600Vdc fuse)
Warning: Battery must be fused
externally, directly at the battery

Connections
Input: Terminal block
Output: Terminal Block

Cooling
By built in high quality fans

RoHS Compliance
Fully compliant

Environmental Protection
Ruggedizing
Conformal coating

Warranty
Two years subject to application
within good engineering practice
Contamination related failures not
covered.

Shock/Vibration
IEC 61373 Cat 1 A&B
Humidity
5 - 95% non-condensing
MTBF
80,000h at 45°C
Demonstrated MTBF is
significantly higher

Enhancements to these general specifications and customizing can be accommodated upon request. Specifications are subject to change.
Designer and manufacturer of quality converters, inverters, UPS systems, complete rack mount systems
and DC-input fluorescent lamp inverters since 1982. Custom or standard. Absopulse is a BABT-approved facility.
ABSOPULSE ELECTRONICS LTD
110 Walgreen Road, Ottawa. Ontario. K0A 1L0. CANADA

Tel: +1-613-836-3511 | Fax: +1-613-836-7488

E-mail: absopulse@absopulse.com | http://www.absopulse.com
For more information, please see:
February 21, 2012/TS/CL
http://www.absopulse.com/Absopulse_AC_DC_powersupplies_batterychargers.php

Made in Canada